TECBELL: Efficient Production for Top Connector Makers

In the fiercely competitive global technology industry, connectors serve as the "nerve hubs" that interconnect all things. Their manufacturing precision and stability directly determine the height of the entire industrial chain.

A leading global connector manufacturer (a U.S. Fortune 500 company) established a new production base in Vietnam, which presented more stringent requirements for the compressed air system. TECBELL, with its energy-efficient intelligent control solution for air compressor stations, became a core partner in upholding product quality and supporting efficient development.

The customer is a world-leading manufacturer of electronic and fiber optic connectors, cables, and interconnect systems, with an extensive product portfolio. With its global business expansion, the enterprise built a new production base in Vietnam, accompanied by a modern air compressor station to provide a stable compressed air supply for precision manufacturing processes such as stamping, injection molding, plating, assembly, and testing.

TECBELL customized an efficient and stable intelligent control system for the customer's air compressor station:

• Flexible Regulation

  The system employs five 160kW screw air compressors (a combination of 3 fixed-speed and 2 variable-speed units). Through intelligent coordinated control, it achieves precise matching of air supply and demand. The fixed-speed compressors ensure stable supply of the base air source, while the variable-speed units respond flexibly within a 30%-100% load range. This effectively reduces frequent equipment start-stops and idle energy consumption, significantly minimizes system pressure fluctuations, and enhances equipment service life.

  
  

• High Efficiency and Energy Savings

  The system utilizes high-efficiency permanent magnet synchronous motors with efficiency of up to 97.8% and a protection rating of IP55. The motors comply with the GB 30253-2013 National Grade 1 Energy Efficiency Standard, equivalent to the international IE5 energy efficiency class, achieving energy savings and reliable operation from the source.

  
  

• Intelligent Operation and Maintenance

  The system is equipped with an IoT monitoring platform enabling data visualization and remote intelligent diagnostics. Through data-driven analysis, predictive maintenance is implemented to identify potential issues in advance, reduce unplanned downtime, and improve overall operational efficiency and management precision.

TECBELL's intelligent air compressor station control solution not only delivers substantial economic benefits to the customer but also comprehensively enhances production stability and operational efficiency, empowering efficient manufacturing.

To ensure continuous and reliable system operation, TECBELL has completed a comprehensive strategic layout in Vietnam. With warehouses and service centers established in nine cities, including Ho Chi Minh City, Da Nang, and Bac Ninh, and supported by a professional local service team, TECBELL provides customers with one-stop services ranging from solution design and installation commissioning to routine maintenance and emergency repairs, ensuring long-term stable and efficient system operation.